Our state-of-the-art production line is composed of an Italian large-diameter straight wire drawing machine, several pieces of small and medium-diameter straight wire drawing equipment, as well as several pieces of wet wire drawing machines.
Here is the wire rod payoff. We operate several pieces of straight wire drawing machines simultaneously. Wires are repeatedly drawn to meet customer specific requirements. This production line can manufacture cold-drawn steel wires in diameters ranging from 0.6mm to 12mm.
Pictured here is the bell-type annealing furnace. Prior to the drawing of fine wires, it is essential to perform heat treatment in this workshop. Protected with high-purity hydrogen and helium, iron wires need to undergo heating, thermal insulation and cooling procedures, thus allowing for an increase in mechanical strength and improved plasticity. Their surfaces are smooth and kept from oxidation.
Large-diameter galvanized wire production line
A single shaft of the steel wire pay-off unit weighs up to 2 tons.
Cleaning with cold water after the use of hydrochloric acid
The steel wire is being taken up after galvanization.
Small- and medium-diameter workpiece galvanizing line
Here is the small-diameter galvanized iron wire winding workshop. We have more than 200 small-diameter wire winding machines. Upon request, we can carry out the rewinding of fine wires that have been galvanized.
Steel wire pay-off
After copper electroplating is completed, steel wires are cleaned, dried and put through take-up devices. This production line contains 36 take-up devices. It produces copper-plated steel wires which are packed on reels or in Z2 coils. Their diameter ranges from 1.0mm to 5.0mm. These wires are mainly used in production of the inner frame of high-pressure rubber hose. The monthly production capacity reaches 1,000 tons.
This production line is used to coat galvanized steel wires with different materials like PVC, PE or nylon. It can process materials with diameters ranging from 0.2mm to 5mm. Plastic coatings are available in the customer’s choice of colors.
Steel strand and wire rope production workshop
Core material pay-off device
The tubular stranding machine can produce steel strands and wire ropes in
various specifications, such as 1x3, 1x7, 1x19, 1x37, etc.
It can also
manufacture pre-stressed steel strands in dimensions of 12.7mm and 15.2mm.
Here is the take-up device.
We can pack the finished strands or wire ropes in solid wood reels or metal reels upon request. We also can produce the pre-stressed steel strands that are packed in coils.
Pre-stressed steel wire production workshop
Stabilizing is conducted to achieve the low relaxation result.
Welded wire mesh production workshop
In this workshop, there are a full line of welded wire mesh production machines from Switzerland Jäger brand. They can carry out the feeding, welding, mesh extraction and stacking procedures automatically.
Main features of the high-efficiency production line:
1.
High-precision mesh aperture
2. Min. line wire pitch: 20mm
3.
Min. cross wire pitch: 12.5mm
4. Wire diameter: 2.0mm-10.0mm
5.
Typically used for roads fences, livestock fences and industrial protection
applications
Steel bar straightening and cutting machine
Stainless steel fine wire warehouse
We maintain an ample inventory of raw materials for woven mesh, which ensures the product variety and timely delivery of goods. We can produce the woven wire mesh in different materials, such as galvanized mesh, stainless steel mesh, pure copper mesh or pure silver mesh.
Stainless steel woven wire mesh is among our range of products. We can offer various types of weaving methods, including: plain weave, twilled weave, plain Dutch weave, twilled Dutch weave, reverse plain Dutch weave and reverse twilled Dutch weave. Raw materials include: stainless steel 304, 304L, 316 and 316L. All the length, width and aperture size can be customized upon request.
The wire mesh that has been flattened will undergo quality testing. We put every piece of woven wire mesh through the defect inspection, length/width measurement and the sampling of meshes. Test results are all recorded.
Well-packaged woven wire mesh
Woven wire mesh in stock
Crimped mesh production workshop
Description of the gabion production workshop:
1. Twenty-six
machines are available for producing a wide range of gabions.
2.
Wire diameter: 2.0mm-4.0mm
3. Aperture size: 6x8, 8x10, 10x12, etc.
4. Yearly production capacity: 12 million square meters
Our gabion production machine is imported from Italy.
The gabion manufacturing process
Introduction to the workshop:
1. Twelve CNC machines are employed
to produce the perforated mesh in more than 200 opening patterns and various
sizes.
2. Optional opening patterns: rectangular hole, square hole,
diamond hole, round hole, hexagonal hole, cross hole, triangular hole, pattern
hole, irregular hole, etc.
3. The opening pattern can be created
according to customer’s drawings.
4. Bending is available upon
request.
5. Thickness of the conventional mesh: 1mm-10mm
6. Thickness of the micro-porous mesh: less than 0.5mm
Introduction to the production line:
1. Steel wires are
straightened, cut and bent in the baling wire production line.
2.
Size of the baling wire: 2.0-4.5mm
3. Suited for baling of cotton,
waste paper or garbage
Steel wire payoffs
Baling-wire forming machine
The automated and continuous production process involves four procedures: steel wire straightening, cold heading, cold extrusion and wire cutting. It is employed to fast produce steel nails in various specifications.
Our automatic thread rolling machine can fulfill various customers’ nail
surface requirements. In this workshop, we can produce nails with a variety of
surface treatments, e.g.,
smooth shank nails, screw shank nails and ring shank nails.